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FXR 002

FXR 002

Date: 01/13/2007 Views: 269

Pictures of clocks and the clockmaking process

Date: 03/04/2007 Owner: Gallery Administrator Size: 19 items
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03040003

03040003

I made this clock as a freshman in high school. It was my first "big" wood project. It is made of 3/4" cherry, with hand-carved feet and hand-carved mortises where the sides meet the top and bottom.

Date: 03/04/2007 Views: 181
02250001

02250001

The door rails for a clock I'm making from walnut. I wanted an arch, but I don't have a bandsaw. Lots of relief cuts with my scroll saw is step one.

Date: 02/25/2007 Views: 214
02250005

02250005

With the relief cuts finished, cutting with the scroll saw to the line is straightforward. Without the relief cuts, the blade flexes too much to cut on the line.

Date: 02/25/2007 Views: 202
03040004

03040004

A picture of a jig I made to route the mortises that attach the sides to the top and bottom. I used a 3/8" straight bit and a template bushing. The template is 3/4" plywood, and the bushing is 1/8" OD larger than the bit.

Date: 03/04/2007 Views: 223
03040005

03040005

A closeup of the mortise and the jig. The jig is 1/16" wider on each of its three sides to accommodate for the template bushing.

Date: 03/04/2007 Views: 221
03040006

03040006

A picture of the clamping arrangement. The jig is attached using carpet tape, and the clamps hold it to the RAS top (which all too often serves as an assembly bench).

Date: 03/04/2007 Views: 214
03040007

03040007

A quick mockup testing the side-top-bottom fit.

Date: 03/04/2007 Views: 189
03040008

03040008

The router makes rounded corners for the mortises. I could either chisel the rounded corners square, or I could round the edges of the sides. I chose to round the edges of the sides. I cut a relief at each corner with a handsaw and shaped the edges wit

Date: 03/04/2007 Views: 203
03040009

03040009

Another mockup, after fitting each mortise (or is that a stop-dado...) This also has the Roman Ogee edge treatment on the top, bottom, and "cap" pieces.

Date: 03/04/2007 Views: 234
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Gallery 2.1